KPD Rail Powered Electric Flat Carts

  • Lifting capacity: 3-100T
  • Running distance : 0-100M
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    Description

    The KPD series is a 36V single-phase (three-phase) low-voltage rail-powered intelligent transport flat car. It uses rail busbars for power supply, and the ground step-down transformer control cabinet steps down the single-phase (three-phase) AC 380V to single-phase (three-phase) 36V, which is fed to the flat car through the rail busbars, and then the wheels take power, which is converted into DC through the rectifier, and the DC controller controls the DC motor (YZ hoisting metallurgy motor in the case of three-phase) to provide power.

    Features

    Because it does not use cables, it is safe and reliable, not afraid of scalding, not afraid of smashing, and does not hinder cross-transportation. It is easy to realize control and automation, which brings great convenience to the transportation layout of the factory area. However, its track construction requirements are relatively high, and the track insulation must be guaranteed. When the running distance exceeds a certain distance, the track should be added with copper bar compensation wires. When the running distance is long, the number of step-down transformers must be increased. Since the starting current flowing through the track when the KPD flat car starts is very large (up to 1000A), the maximum load tonnage of the single-phase KPD flat car is 80 tons. When the load is more than 80 tons, a three-phase 36V low-voltage track power supply is used, and the YZ lifting metallurgical motor is used.

    Technical Data

    Model

    KPD-2t

    KPD-5t

    KPD-10t

    KPD-16t

    KPD-20t

    KPD-25t

    KPD-30t

    KPD-40t

    KPD-50t

    KPD-63t

    KPD-80t

    KPD-100t

    Rated load(t)

    2

    5

    10

    16

    20

    25

    30

    40

    50

    63

    63

    100

    Table size

    Length(L)

    2000

    3500

    3600

    4000

    4000

    4500

    4500

    5000

    5500

    5600

    5600

    6500

    Width(W)

    1500

    2000

    2000

    2000

    2200

    2200

    2200

    2500

    2500

    2500

    2500

    2800

    Height(H)

    450

    450

    500

    500

    550

    600

    600

    650

    650

    750

    750

    850

    Wheel base(mm)

    1200

    2500

    2600

    2800

    2800

    3200

    3200

    3800

    4200

    4300

    4360

    4900

    Rail inner gauge(mm)

    1200

    1435

    1435

    1435

    1435

    1435

    1435

    1435

    1435

    1435

    1435

    2000

    Wheel Diameter(mm)

    Ø270

    Ø300

    Ø300

    Ø350

    Ø350

    Ø400

    Ø400

    Ø500

    Ø500

    Ø600

    Ø600

    Ø600

    Wheel quantity(pc)

    4

    4

    4

    4

    4

    4

    4

    4

    4

    4

    4

    4

    Ground clearance(mm)

    50

    50

    50

    50

    50

    50

    50

    50

    50

    75

    75

    75

    Running speed(min)

    25

    25

    25

    20

    20

    20

    20

    20

    20

    20

    20

    20

    Motor power(kw)

    0.8

    1.5

    1.5

    2.2

    2.5

    3

    4

    5.5

    5.5

    7.5

    7.5

    11

    Transformer power(kw)

    3

    5

    5

    6.8

    6.8

    6.8

    10

    10

    10

    20

    20

    30

    Transformer quantity(pc)

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    Running distance(m)

    80

    80

    80

    80

    80

    80

    80

    60

    50

    50

    50

    50

    Max wheel Load(KN)

    14.4

    25.8

    42.6

    64.5

    77.7

    94.5

    110.4

    142.8

    174

    221.4

    278.4

    343.8

    Reference weight(t)

    2.8

    3.6

    4.2

    5.5

    5.9

    6.5

    6.8

    7.6

    8

    10.8

    12.8

    14.6

    Recommended Rail Model

    P15

    P18

    P18

    P24

    P24

    P38

    P38

    P43

    P43

    P50

    P50

    QU100

    Options And Components
    Crane wheel set
    The wheels are special wheels for cranes, the wheels are ZG55, the overall quenching, the hardness of the wheel tread and the inner side of the rim is HB320-380, and the depth is 20mm; the wheel axle is made of No. 45 steel with quenching and tempering heat treatment, the bearing seat is ZG45, and the bearing is a radial roller bearing. The axial automatic micro-alignment of the bearings can eliminate and overcome the elastic deformation of the flat car under no-load and full-load conditions and the deviation of the lateral parallelism of the track, ensuring the balance of the flat car running on the track and improving the service life. After the wheels are assembled, they can rotate flexibly.
    Applications

    The low-voltage rail electric balance frame is the connector between the opposite side of the wheel and the frame. The power supply methods are divided into batteries and cables. There are remote control switches and fixed positions on the vehicle. The requirements for the track are relatively high. If you install it yourself, you must pay more attention. It has high safety in use, controllable speed, and convenient and flexible operation. The vehicle with a dump system can be used in flour, casting, and chemical applications. If it is made on a conventional scale, it can be used in engineering, tunnels, train-resistant applications, and other applications.

    Service
    Free Crane Solution
    1. Providing standardized and specification-compliant products.
    2. Providing customized product solutions based on different working conditions, temperature, type, voltage, etc.
    18-month Warranty
    1. All products come with an 18-month warranty period.
    2. Replacement of damaged components (non-human-induced) is provided during the warranty period.
    Provide Crane Parts Replacement/upgrades
    1. We provide replacement for all types of crane parts and associated products, whether purchased from our company or not.
    Technical Support
    1. Our engineers and technical experts can provide professional advice on the selection, performance optimization, safety, and cost-effectiveness of crane equipment.
    2. Safety and Compliance Support: Ensure that their products comply with local and international safety and regulatory standards, and provide relevant documentation and support.
    Provide Installation Team
    1. Provide written installation materials and manuals, as well as offer remote video guidance.
    2. We will send professional Chinese crane installation team or find local crane installation team according to the product plan and customer demand, to ensure that the product can be used safely and effectively.
    One-Stop Supplier
    1. We provide over 200 types of cranes and their related products, saving customers’ purchasing time.

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